Therefore, the sintering of metallic iron on the surface provided favorable conditions for agglomeration. At the minimum sintering temperature (T s), the surface of material began to soften and deform, and the surface stickiness began to appear [20, 21]. And the agglomeration and defluidization occurred as a result of having "sticky" bed ...
Sintering is a physical process due to crystallite growth, and agglomeration is the cohesion of neighboring particles. Two factors may be associated with this improvement: the higher specific surface areas of oxygen carriers with low ratio of Fe 2 O 3 and higher Tamman temperature of the spinel than iron oxides.
Because of these processes, a fine granulometry is produced, and thus iron agglomeration process is necessary. There are several agglomeration processes including: briquetting, extrusion, nodulization, pelletizing and sintering, although pelletizing and sintering are the most widely used, and especially sintering process (70% blast …
Consequently, almond shell could cause agglomeration and sintering problems at temperatures as low as 740 °C in the combustion tests performed in the BFB combustion pilot plant.3.2. Particle size of the bed materials
The results of Tian et al. [110] showed that the copper ore without adding cement had a serious agglomeration during CLOU, while the copper ore with adding 20 wt% cement had a weak sintering tendency, which indicated that the proportion of copper oxide in copper ore was the key factor to determine the agglomeration.
Abstract The agglomeration behaviour of Mo powder, especially fine Mo powder, has been a major concern. The degree of powder agglomeration is directly related to the uniformity of Mo and its alloy powder mixtures and related target materials. This study mainly focuses on how to efficiently reduce the soft agglomerates behaviour of Mo …
The process of agglomerate coagulation with simultaneous agglomeration and sintering in the gas phase is simulated by a Langevin Dynamics (LD) model, including particle agglomeration and sintering. The effect of temperature on the evolution of particle size and structure is investigated. For the particle population simulated in this work, the ...
Sintering is a process that consists in the thermal agglomeration of a mixture of fines that comprise iron ore, recycled iron and steelmaking products, slag …
Request PDF | Efficient Utilization of Carbon-Bearing Dusts in Composite Agglomeration Process for Iron Ore Sintering | This study focused on improving recycling of carbon-bearing dusts from ...
Conventional sintering is a time- and energy-consuming process used for the densification of consolidated particles facilitated by atomic diffusion at high temperatures. ... size reduction also promotes agglomeratio … The agglomeration, coalescence and sliding of nanoparticles, leading to the rapid sintering of zirconia …
Sintering of powders is a common means of producing bulk materials when melt casting is impossible or does not achieve a desired microstructure, and has long been pursued for nanocrystalline ...
Agglomeration is based on the principle of sintering the particles of ore materials under high-temperature conditions. In comparison with other methods, agglomeration sintering produces pelletized material with a porous structure, which positively affects reduction processes in an ore-reduction furnace.
tering and guiding sintering routes to avoid detrimental ag-glomeration. Keywords Solid-state sintering ·Discrete element simula-tion ·Agglomeration ·Densification 1 Introduction Agglomeration is a result of drastic rearrangement of parti-cles at the early stage of sintering, during which shrinkage
At the end of sintering experiment, the produced sinter was screened over a sieve of 10 ... The studies concluded that the agglomeration properties of the flue dust and sludge fines are more appropriate in combined form in comparison to individual of flue dust and sludge. The pellets having good strength were found in the case of mixed pellets ...
The occurrence of agglomeration due to particle sintering is one of the most significant technical issues hindering the direct reduction process of iron oxide fines (DRI) in a high-temperature fluidized bed. To get a better understanding of the agglomeration mechanism, the (de-)fluidization behavior of micron-sized iron oxide …
Sintering 2 2.1 Introduction Sintering is a process that consists in the thermal agglomeration of a mixture of fines that comprise iron ore, recycled iron and steelmaking products, slag-forming elements, and solid combustible (coke). The process has as objective obtaining a
The capillary force due to a wetting liquid between solid particles is responsible for agglomeration and the rearrangement stage of liquid phase sintering. The capillary force has been calculated for several situations using a numerical technique. Included in the calculations are variations in particle size, contact angle, liquid volume, and particle …
The results showed that the attrition of oxygen carrier particles originated from irregular parts of the fresh particle surface early in the cycle, and the chemical …
Ag-NPs. The brittleness and poor corrosion resistance of intermetallic compounds (IMC) limit the application of classic solder in electronic packaging. 15 Bonding by sintering metal nanoparticles (NPs) is a low-temperature joining technique, which is the most promising alternative to lead-free electronics packaging technology. There have …
Sintering is a thermal agglomeration process that is applied to a mixture of iron ore fines, recycled ironmaking products, fluxes, slag-forming agents, and solid fuel …
These results allow a comprehensive structural model of the annealed assemblies to be developed in terms of particle sintering and agglomeration. This enhanced understanding will allow new strategies to be pursued in realizing the potential of nanoparticle assemblies as a monodispersed data storage medium.
In the manufacturing of nanometer-sized material particlulates by aerosol gas-to-particle conversion processes, it is important to analyze how the gas-phase chemical reaction, nucleation, agglomeration, and sintering rates control the size distribution and morphology of particles.
Discrete element method (DEM) is used to study the factors affecting agglomeration in three-dimensional copper particle systems during solid-state sintering. A new parameter is proposed to characterize agglomeration. The effects of a series of factors are studied, including particle size, size distribution, inter-particle tangential …
The range of measured sintering temperatures was 780–1000 °C. For samples that did not show any agglomeration, the sintering temperatures of both laboratory ashes and PFBC ashes were similar. However, PFBC samples that showed agglomeration had a higher sintering temperature than the corresponding lab ashes.
Sintering or agglomeration is formed in the process of the gasification of coal when fluxing K 2 CO 3, which leading to the entire bed defluidization.In order to study the catalytic coal gasification reactivity and agglomeration properties in pressurized fluidized bed, Wangjiata raw coal, demineralized coal with HCl-HF treatment, and raw …
Sintering is a thermal agglomeration process that is applied to a mixture of iron ore fines, recycled ironmaking products, fluxes, slag-forming agents, and solid fuel (coke). The purpose of the sintering process is manufacturing a product with the suitable characteristics (thermal, mechanical, physical and chemical) to be fed to the blast ...
The origin of sintering process goes back to 1887 when F. Haberlein and T. Huntington of England invented the process of agglomeration for sintering of sulphide ores. In this process, the sintering was carried …
SCIENTIFIC REPORTS ã 2541 O10.103s1-01-020-1 The agglomeration, coalescence and sliding of nanoparticles, leading to the rapid sintering of zirconia nanoceramics
Sintering is a thermally activated process by definition, in which a compact powder is transformed into a rigid body through mass-transport events on the atomic scale. ... including microstructural features like chemical composition, shape, particle size, and degree of agglomeration and including thermodynamic factors like temperature, time ...
Sintering, the term referring to the high-temperature agglomeration of the fine-dispersed metal species in a heterogeneous catalyst 1,2,3,4, is a common phenomenon and one of the major reasons ...
The results show that the agglomeration of supported nanoparticles is mainly based on the mechanism of small particle migration and growth. Small-sized particles with high surface energy determine …
Sintering is an agglomeration process that fuses iron ore fines, fluxes, recycled products, slag-forming elements and coke. The purpose of sintering is to obtain a product with suitable composition, quality and granulometry to be used as burden material in the blast furnace. This process is widely studied and researched in the iron and ...
Amongst various processes used in agglomeration, sintering and pelletization are widely used in the iron ore industries. About 70% of the blast furnace feed is reporting from the sintering processes. The objective of iron ore agglomeration is to generate a suitable product of granules in terms of thermal, mechanical, physical, and …
Agglomeration is a result of drastic rearrangement of parti-cles at the early stage of sintering, during which shrinkage occurs within many regions and the particles in each …
The sintering process can be defined as a thermal agglomeration process that is applied to a mixture of iron ore fines, recycled ironmaking products, fluxes, slag-forming agents, and solid fuel (coke) with the objective of obtaining a product with the suitable characteristics (thermal, mechanical, physical, and chemical) to be fed to the …
Elevated temperatures may be required for processes like sintering, while lower temperatures are suitable for cold agglomeration techniques. Binder Properties When binders are used, their type, concentration, and properties (e.g., …